cycle |
Serial number |
Daily maintenance content |
every day |
1 |
Check the oil level after stopping the pump. If the oil level is too low, add it to the required height. |
every day |
2 |
Check whether the lubricating oil pump pressure gauge reading is normal. If the pressure is too low, check the cause in time. |
every day |
3 |
Check whether the pressure of the suction air bag is normal |
every day |
4 |
The cooling lubricant in the spray pump water tank should be filled up when it is insufficient and replaced when it deteriorates. |
every day |
5 |
Check the cylinder frame cavity. If there is a lot of mud or oil deposits, clean it up. |
every day |
6 |
Check the cylinder head every 4 hours to see if it is loose, and apply grease to the threads when tightening. |
every day |
7 |
Check whether the piston and cylinder sleeve have puncture leakage. If serious, they should be replaced. |
every day |
8 |
Loosen the piston rod clamp once a day, turn the piston rod a quarter turn and then tighten the clamp. |
every day |
9 |
Check the valve cover every 4 hours to see if it is loose, and apply lubricating oil to the threads when tightening |
every day |
10 |
Check whether the safety valve is reliable |
every day |
11 |
When the pump is stopped, check whether the pre-charge pressure of the exhaust air bag is normal. |
every day |
12 |
Observe the alarm hole. If mud is discharged, the corresponding sealing ring should be replaced in time (3 places in total) |
weekly |
13 |
Remove the valve cover, remove the dirt, and apply molybdenum disulfide complex calcium-based grease. |
weekly |
14 |
Check the inner sleeve of the valve guide. If the wear exceeds the requirement, it needs to be replaced. |
weekly |
15 |
Check the suction and discharge valve bodies, valve seats, and valve rubbers. Any damaged ones need to be replaced. |
weekly |
16 |
Check whether the piston locking nut is corroded or damaged. If damaged, replace it (usually three times) |
weekly |
17 |
Check whether the lubrication system filter is blocked. If blocked, clean it. |
weekly |
18 |
Unscrew the plug on the drain flange to drain the dirt and water accumulated in the oil pool. |
per month |
19 |
Check whether the bolts at the hydraulic end are loose or damaged. If so, tighten or replace them as required. |
per month |
20 |
Check the seal ring in the packing box. If it is worn, replace it at least once every three months. |
per month |
21 |
Check whether the filter cartridge in the discharge pipe is blocked by mud, etc. If blocked, clean it. |
per month |
22 |
Replace and clean the dirty oil in the power end oil pool and crosshead oil tank every six months. |
Per year |
23 |
Check the wear of the cross surface. If necessary, rotate the cross head 180° before using it. |
Per year |
24 |
Check whether the guide plate is loose and whether the crosshead clearance meets the requirements. Otherwise, check and adjust. |
Per year |
25 |
Check the pinion shaft and crankshaft tooth surface wear, adjust the surface if necessary. |
Per year |
26 |
Check whether the pinion shaft and crankshaft assembly are intact. If there are any abnormalities, take measures. |
Per year |
27 |
Check the bearings at the power end for damage. If damaged, replace them. |
Per year |
28 |
Check the seals of the rear cover, crankshaft end cover, etc. If they do not provide a good sealing effect, they should be replaced. |