How to deal with the failure of Shale Shaker parts

Shale Shaker will encounter various problems in daily use, such as wear and tear of parts, blockage and wear of screen holes, etc. The broken parts include springs, bearings, pipe beams, cross beams and screen frames.For these problems, the treatment methods are as follows.
 
The spring is an important component for vibration reduction and noise reduction of the Shale Shaker. If the spring is worn or broken, it will cause the vibration screen to increase noise and abnormal vibration. In this case, the spring should be replaced for the Shale Shaker in time to prevent production accidents.
 
The bearing is an important component of the Shale Shaker. If the Shale Shaker bearing is found to be seriously worn, it should be stopped and replaced in time to prevent the Shale Shaker bearing from breaking or production accidents.
 
When the Shale Shaker is dehydrated or de-mediumed, the water flow has a large scouring force, and the water leaks from the gaps between the screens to scour the pipe beam. If the pipe beam wall is too thin, the pipe beam is easy to break at the scouring point. Therefore, when choosing a Shale Shaker, you should choose the same model of thick-walled pipe beams, or a larger model of pipe beams, to increase the thickness of the pipe beam wall; at the same time, you should add transverse and longitudinal pressure strips at the joints of each screen plate of the dehydration or de-mediation screen to reduce gap leakage.
 
If the pipe beam breaks, you can repair it by welding. When welding, the weld should be along the longitudinal direction of the pipe beam, and no transverse weld is allowed, otherwise the pipe beam is more likely to break from the transverse weld. For those that cannot be repaired, contact the manufacturer for professional treatment.
 
There are generally two reasons for the breakage of the Shale Shaker beam. One is that the working time at the critical frequency is too long, and a large number of high-strength bolts that tighten the side plates are loose, causing the spring to deform severely, and the height difference between the left and right sides is large, causing the beam to break; the second reason is that the weight error of the eccentric block is too large, causing the structural parts to be damaged and causing the beam to break. In the above two cases, you should stop the car and replace the damaged structural parts and beams, tighten the bolts, and adjust the mass of the eccentric block.
 
When the Shale Shaker is running, the screen frame occasionally breaks, usually because the Shale Shaker frame trembles. When encountering this situation, the rigidity of the entire screen frame can be enhanced by thickening the side panels, or locally thickening the side panels near the exciter (or adding additional panels) to avoid the recurrence of the Shale Shaker frame breakage.

In the daily use of Shale Shaker, in order to avoid the occurrence of Shale Shaker failures, regular maintenance and observation of the equipment should be strengthened, problems should be discovered in time and quickly handled, so as to effectively reduce the incidence of failures.
 
At the same time, when purchasing Shale Shaker, attention should be paid to the model, quality and brand of the equipment, so as to effectively save costs and reduce production accidents.
 
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